28 Fuel System-Tanks, vents, drains etc.

 

TTP

B1-L3

ATA 28

Beech 90 Series

B2-L2

Fuel Systems


GENERAL

 

Fuel is stored in nacelle and interconnected wing tanks on each side of the airplane. The engines draw fuel from the nacelle tanks,which are fed from the wing center section and outboard tanks. A crossfeed system allows the fuel system on one side to feed the engine on the other side.


DESCRIPTION

 

The independent right and left fuel systems consist of three fuel cells in the outer wing panel, one cell in the center wing inboard of the nacelle, and one cell in the nacelle. All of the tanks are of the rubber-bladder-type. Fuel gravity feeds from the outer wing tanks into the center wing tank where the electric transfer pump sends fuel to the nacelle tank. The engine is supplied fuel from the submerged boost pump in the bot- tom of the nacelle. For fuel crossfeed operation, the left or right fuel system can be connected to the opposite engine by a valve-controlled crossfeed line. Total usable fuel capacity is 192 U.S. gallons on each side for a total fuel load of 384 U.S. gallons.

 

 

FUEL-HANDLING PRACTICES

 

All hydrocarbon fuels contain dissolved and suspended water. The quantity of water contained in the fuel depends upon the temperature and type of fuel. Jet fuel, with its higher aromatic content, tends to absorb and suspend more water than aviation gasoline. Along with the water, it suspends rust,  lint,  and  other  foreign  materials  longer. Since most suspended materials can be removed from  the  fuel  by  sufficient  settling  time  and proper filtration, they are not a major problem. After refueling, allow a three-hour settling period whenever possible, then drain a small amount of fuel from each drain.

 

 JET FUEL ADDITIVE

 

The additive for jet fuel is primarily an anti-icing agent, but also has excellent microbiological- sludge-deterrent characteristics. Very soluble in water, but only slightly soluble in fuel, this additive must be precisely blended into the fuel by a metering device that permits injection of the agent into a flowing stream of fuel to ensure even dispersal. Fuel distributors may tank, batch blend, or may prefer to blend at the airplane when refueling. If the tanker truck is not equipped with the proper metering device, it may be necessary to carry the anti-icing agent and the blending device in the airplane. When blending the anti-icing agent with fuel, the concentration of additive should not be less than 20 fluid ounces per 260 gallons of fuel or more than 20 fluid ounces per 104  gallons  of  fuel.  When  adding  previouslblended fuel, the additive concentration should not be less than 0.06% by volume or more than 0.15% by volume. This additive should be used on a continuous basis.

 

 SERVICING Fuel

All approved jet fuels (Jet A, Jet A-1, Jet B, JP-4, JP-5, and JP-8) may be mixed in any ratio. Aviation gasoline grades 80/87, 91/96, 100LL/130, and 115/145 (as an emergency) fuel may be mixed in any ratio with the normal fuels when necessaryHowever, use of the lowest octane rating available is suggested due to its lower lead content. The use of aviation gasoline shall be limited to 150 hours of operation during each time-between-overhaul (TBO) period. If aviation gasoline is used as an emergency fuel, the hours of operation on gasoline must be calculated to avoid exceeding the maximum  of  150  hours  of  operation  between overhauls.

Filling the Tanks

The King Air C90 Series has two filler caps on each side. One fuel cap, to fill the nacelle tank, is on top of the nacelle. The other cap, to fill the wing tanks, is in the outboard leading edge fuel cell. The nacelle tank should be filled first. Check valves in the nacelle keep the nacelle tank fuel from back flowing into the wing tanks. The wing tanks are to be serviced only after the nacelle tank is full. If the wing tanks were filled before the nacelle tank fuel from the wing tank could flow into the nacelle tank, the aircraft would not have a full fuel load.

 Whenever possible, allow a three-hour settling time  after  refueling. After  this  settling  period, drain at least 12 ounces of fuel from each drain point.


 Defueling

 

To completely  defuel the aircraft  tank system, drain both the nacelle tank and the center wing tank.


 VENT SYSTEM

 

The fuel system is vented to allow atmospheric air into the tanks as fuel is consumed from the tanks, and to allow air out of the tanks as the air- craft climbs into a lesser atmospheric air pressure. Vent lines interconnect all tanks to adjacent tanks. Pressure from the vent system exits through two parallel vents on the underside of the wing outboard of the nacelle. One vent is recessed to avoid icing; the second vent, which is heated to prevent icing, serves as a backup should the other vent become plugged. Air entering into the system comes in through the two parallel vents or a one-way check valve in the wing outboard of the fuel tanks. The check valve prevents any fuel from exiting through the outboard vent

FUEL FLOW FROM TANKS TO ENGINE

 

The nacelle tank feeds fuel to the engine. Normally, a boost pump feeds fuel from nacelle tank fuel to the engine, but, in the case of boost pump failure, gravity feed is available. Fuel from the boost pump, in the bottom of the nacelle tank, provides fuel pressure to the high-pressure, engine-driven fuel pump. Additionally, the boost pump provides pressure for fuel crossfeed from the nacelle tank on one side of the aircraft to the engine on the other side.


The boost pump lever lock switches are on the pilot  fuel  control  panel.  Power for the boost pumps is supplied either through 10-amp circuit breakers below the fuel control panel or through two parallel 5-amp fuses on the hot battery bus. A diode network prevents inter- action between the buses. The boost pump has an operating capability of 1,250 pounds per hour at a pressure of 30 psi.

 The fuel supply line from the nacelle tank is routed from the outboard side of the nacelle tank forward through a normally open firewall shutoff valve immediately behind the engine firewall. Guarded switches on the pilot fuel control panel control each engine firewall shutoff valve. When the fuel firewall valve switch is closed, the shut- off valve motors close to shutoff fuel flow to the engine. Power for the firewall shutoff valves is supplied from the triple-fed bus and is NOT sup- plied from the hot battery bus.

 From the  firewall shutoff valve,  fuel is routed to the main fuel filter on the lower center of the engine firewall. This 20-micron filter incorporates a drain valve and a bypass valve to permit fuel flow in case of filter blockage. A red button on top of the filter housing pops up if a fuel pressure differential of 1.0 to 1.4 psi is sensed across the filter. A pressure switch on the outflow side of the filter closes at less than 10 ± 1 psi boost pump fuel pressure and illuminates the red fuel pressure light in the annunciator panel.

 Through LJ-1282, fuel is routed from the main filter to the firewall mounted fuel-flow transmitter. Fuel from the transmitter is then routed through the oil-to-fuel heater that, depending on the temperature of the fuel, uses heat from the engine oil to warm the fuel. Fuel always flows through the heater and oil flow is thermostatically regulated. At 70°F, full oil flow occurs. At 90°F, oil bypasses the heater core.

 Fuel from the fuel heater  is sent to the high- pressure,  engine-driven  fuel  pump.  The  fuel pump is on the engine accessory case and is protected against fuel contamination by an internal 74-micron inlet strainer. Pump output fuel passes through a 10-micron cartridge-type filter to the fuel control unit. The engine-driven, high-pres- sure fuel pump has a 10-hour life limit if operated without boost pump pressure. Engine operation with the fuel pressure annunciator illuminated is limited to 10 hours.

 The fuel control unit bolts directly to the high- pressure fuel pump and regulates the amount of fuel sent to the flow divider and then to the fuel nozzles.

 From LJ-1283 and after, the fuel flow transducer is in the fuel line between the fuel control unit and the flow divider.

 

Fuel Purge Valve

 

During the engine start cycle, a solenoid-valve- controlled fuel line opens to allow excess fuel control unit starting fuel to be returned to the nacelle tank. The solenoid is powered to the open position when the starter switch is placed to ignition and start or during the autoignition sequence. Power is supplied through the 7.5-amp start control circuit breaker on the copilot CB panel

FUEL TRANSFER

 

Fuel  gravity  feeds  from  the  outer  wing  tanks into the center wing tank; from there the electric transfer pump sends fuel into the nacelle tank. The nacelle  tank fuel probe has three integral switches (two upper limit and one lower limit) that activate when fuel is down 10 gallons from full. The left and right fuel TRANSFER PUMP lever lock switches on the fuel control panel controls fuel transfer. The switch has three positions: OFF, AUTO, and OVERRIDE.

 When the switch is in the OFF position, fuel partially transfers through gravity feed. Nacelle tank fuel, as it is consumed by the engine, lowers until it reaches 150 pounds (22 gallons). At this level, fuel from the outer and center wing gravity feed to the nacelle tank. Gravity feed continues until the nacelle tank is empty. However, since the center wing tank is lower than the nacelle tank, 188 pounds (28 gallons) will be trapped in the center wing tank.

 

When the switch is in the AUTO position, the fuel transfer system is enabled. As fuel in the nacelle tank drops approximately 10 gallons to the lower transfer limit switch, the fuel transfer pump in the sump of the center wing tank is turned on and fuel in the center wing tank fills the nacelle tank until one of the two upper limit switches closes and the transfer pump is turned off. Fuel in the nacelle tank drops again and the transfer cycle repeats until the center wing tank is empty. As the center wing tank empties, transfer fuel pres- sure in the line between the transfer pump and the nacelle tank drops. A 2.5-psi pressure switch in the line closes and starts a 30-second timer; the transfer pump continues to run dry to ensure no fuel remains in the center wing tank. After 30 seconds, the timer turns the transfer pump off and turns on the fuel transfer annunciator on the instrument glareshield. The annunciator notifies the crew that the transfer is complete, there is approximately  50 gallons of fuel remaining in the nacelle tank, and the transfer switch can be positioned to OFF.

 Additionally, the fuel transfer lights monitor fuel transfer and informs the aircrew of fuel transfer malfunctions. In normal operation (switch is in the AUTO position), if pressure in the transfer line moves below the 2.5-psi pressure switch setting, the fuel transfer annunciator illuminates indicating  to the crew that fuel transfer is not occurring. Placing the transfer switch in OVER- RIDE,  applies  power  directly  to  the  transfer pump, bypassing or overriding the fuel transfer system. The transfer pump continues to run as the nacelle tank fills, and the tank overflow returns to the wing tanks through the tank vent lines. Also, since there is no automatic shutdown sequence in the override mode, the nacelle fuel tank quantity must be monitored to determine when the center wing tanks empty. A decrease  in nacelle  tank quantity indicates the center wing tank is empty and the transfer pump is running dry. At this time, the transfer pump switch should be positioned to OFF.

 Operationally, aircrews can use override to simplify refueling after landing. Placing the switch to OVERRIDE sends available center wing fuel to the nacelle tank completely filling the tank. Refueling personnel then only have to fill the wing tanks.

 The  center-loaded  TRANSFER  TEST  switch can be used to check the transfer system operation. Holding the switch to either the left or right position turns on the transfer pump on the side selected. The L-R NO FUEL XFER annunciator also illuminates, but almost immediately extinguishes as fuel pressure in the transfer fuel line builds up and opens the 2.5-psi switch to the light


FUEL CROSSFEED

 

The  fuel  crossfeed  system  supplies  fuel  from the nacelle tank on one side to the engine on the opposite side during an engine-out condition. The nacelle tank is connected to the engine on the opposite wing by a single crossfeed line routed from the outboard side of the nacelle across the center section and to the outboard side of the opposite nacelle.

 Crossfeed  is  controlled  by  the  CROSSFEED lever lock switch on the fuel control panel that operates a single, solenoid-operated valve in the left wheel well. The switch has three positions: OPEN, AUTO, and CLOSE. Power to the switch is provided either through a 5-amp fuse on the hot battery bus or from the triple-fed bus through 5-amp circuit breaker on the fuel panel.

 

The solenoid valve can be manually opened or closed, but under normal conditions it is positioned to AUTO. In the AUTO position, the 10 ± 1 psi pressure switches on the firewall filter are incorporated into crossfeed circuit. If the boost pump fails and pressure on that side is below 10 psi, the crossfeed solenoid is powered open and the boost pump from the other side provides fuel pressure to keep the opposite high-pressure fuel pump from cavitating. When the boost pump fails, the corresponding fuel low pressure and master warning lights on the glareshield illuminate. As the automatic crossfeed functions, the crossfeed and the master caution light illuminates. Pressure in the crossfeed line builds above the 10-psi level and the low-pressure light extinguishes. The net result is the master warning and caution lights flashing with the crossfeed light illuminated.

 Only the C90B has an operational fuel imbalance limit of 200 pounds so the aircrew may need to close the crossfeed valve and rely only on the engine high-pressure fuel pump to supply engine fuel.  However,  the  engine  high-pressure  fuel pump has a 10-hour life limit in this suction mode (with the fuel low pressure light illuminated). Additionally, when operating aviation gasoline fuels, operation on the engine-driven, high-pressure pump alone is limited up to only 8,000 feet. Operation above 8,000 feet with aviation gasoline requires boost pump or crossfeed pressure.


FUEL PURGE SYSTEM

 

The fuel purge system ensures that any residual fuel in the fuel manifolds and nozzles is consumed during engine shutdown. During engine operation, compressor discharge air (P3 air) is routed through a filter and check valve, pressurizing a small air tank mounted between the lower engine truss mounts. From the air tank, the line runs through a check valve to the engine flow divider. On engine shutdown, fuel pressure in the manifold subsides and P3 pressure opens a poppet valve in the fuel flow divider. The air forces all residual fuel remaining in the fuel manifold out through the nozzles and into the combustion chamber where it is consumed.

FUEL SYSTEM

 LJ-502 AND AFTER

KING AIR E90 AND F90

 

Fuel System

 

The fuel system consists of two separate  systems connected by a valve controlled crossfeed line. The separate fuel system for each engine is further divided into a main and auxiliary fuel system. The main system consists of a nacelle tank, a wing leading edge tank, two box section bladder tanks, and an integral (wet cell) tank, all interconnected to flow into the nacelle tank by gravity. This system of tanks is filled from the filler located near the wing tip. Each main system has a total of 196 usable gallons.

 The auxiliary fuel system consists of a 41 gallon usable fuel center section tank with its own filler opening, and a fuel transfer system to transfer the fuel into the main fuel system when the auxiliary system is being used.

 

Auxiliary Transfer Jet Pump

A fuel transfer jet pump mounted on the inboard side of the main landing gear wheel well transfers fuel from the auxiliary tank sump to the nacelle tank. The transfer jet pumps are actuated by lever lock toggle switcheon the fuel control panel, which control a shutoff valve in the motive flow line. As long as either the primary boost pump or the standby boost pump is operative and there is fuel in the auxiliary tank, the transfer pump feeds into the nacelle tank when the valve is open. A light located on the fuel control panel, actuated by a float type switch in the sump of the auxiliary tank, illuminates when the auxiliary system is empty.

 The auxiliary fuel system does not feed into the main fuel system if there is a failure of both boost pumps or a failure  of the motive  flow shutoff valve. This condition is noted on the auxiliary tank fuel gage, and a failure of the AUX EMPTY light (on the fuel panel) to illuminate. This light (one on each side) is actuated by a float switch in the sump of the auxiliary tank. The auxiliary transfer switch should be placed in the OFF position when the auxiliary transfer light illuminates.


Boost Pumps

The  engine  driven  fuel  pump  is  mounted  on the accessory case in conjunction with the fuel control unit. The primary fuel boost pump is also engine driven and is mounted on a drive pad on the aft accessory section of the engine. This pump operates when the gas generator (Nl) is turning and  provides  sufficient  fuel  for  start,  takeoff, all  flight conditions except  operation with hot aviation gasoline above 18,000 feet altitude, and operation with crossfeed.

 An electrically driven standby fuel pump in the bottom of each  nacelle  tank is provided for a backup pump should the primary fuel boost pump fail, and for use with hot aviation gasoline abov18,000 feet. For crossfeed operations, standby pumps are required. In the event of an inoperative standby pump, crossfeed can only be accomplished from the side of the operative pump

 Electrical power to operate the standby pumps is controlled by lever lock toggle switches (on the fuel control panel) and is supplied from two independent sources. One source is provided through the SUBPANEL FEEDER BUSES and is protected by two 10-ampere circuit breakers below the fuel control panel. This power is only available when the master switch is turned on.

 Another supply source comes directly from the battery through the battery emergency buses and dual 5 ampere fuses in the right wing center section. The fuse panel is serviced through an access door on the bottom side of the wing below the battery. This power source makes power available for the pumps at all times, regardless of the battery master switch position. These circuits are protected by diodes on each side of the standby pumps to prevent the failure of one circuit from disabling the other circuit. During shutdown, make certain both standby pump switches are off to prevent battery discharge.

 In the event of a primary boost pump failure, the respective red FUEL PRESSURE light (in the annunciator panel) illuminates. The light illuminates when pressure decreases below 9 to 11 psig. The light  is  extinguished  by switching on the standby fuel pump on that side, thus increasing pressure above 9 to 11 psig.


CAUTION: Operation with the fuel pressure light on is limited to 10 hours between over- haul or replacement of the Engine Driven Fuel Pump.

 When  using  aviation  gasoline  during  climbs above 18,000 feet, the first indication of insufficient fuel pressure is an intermittent flicker of the FUEL PRESSURE light. A wide fluctuation of  the  fuel  flow indicator  may  also  be  noted. These conditions can be eliminated by turning on a standby pump.

 The following fuel management limitations, listed in the Limitations section of the POH pertain to the E90 fuel system boost pumps.

 

Operation with the fuel pressure light on is sited to 10 hours between main engine driven fuel pump overhaul  or  replacement  period.  One  standbpump may be inoperative for takeoff. (Crossfeed of fuel is not available from the side of the inoperative standby pump.)

 

Operation on aviation gasoline:

 

1.   Operation is limited to 150 hours during any one overhaul period.

 

2.   Operation is limited to 18,000 feet altitude with either standby fuel pump inoperative.

 

    3.   Operation on main tanks only (auxiliary tanks not to be filled with aviation gasoline.)






PTP 

Beech 90 Series

B1

LOC

FOT

SGH

R/I

MEL

TS

B2

LOC

FOT

SGH

MEL



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security.




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